Facile and versatile fabrication process for AgNW/GZO transparent composite electrodes for photovoltaic applications by atmospheric pressure plasma jet

Transparent conductive oxide (TCO) must have high electrical conductivity and optical transmittance. Using higher doping concentrations improves the conductivity but often at the expense of transmittance in the near-infrared regime. Using thicker film to improve the conductivity is not preferable as it significantly reduces the transmittance. Silver nanowire (AgNW)/ TCO composite film has been proposed as a viable method to address this dilemma. However, AgNWs often require additional thermal treatment to weld the nanowires to reduce the contact resistance. Also, thermal treatment apparatus, such as lasers, cannot be easily integrated into the TCO deposition setup, adding extra cost for handling samples. Here we use an atmospheric pressure plasma jet (APPJ) to fabricate AgNW/ TCO composite films—APPJ successfully welds the AgNWs and covers them with a thin gallium-doped ZnO or GZO protective layer simultaneously. The AgNW weight significantly affects the optoelectronic and morphological properties and can be tailored to fit the requirements of particular photovoltaic applications. Our perovskite solar cells with the AgNW/GZO front electrodes exhibit a ∼21% increase in power conversion efficiency. Furthermore, unlike conventional methods, our approach is vacuum-free and does not require additional processes, such as lasers, to treat the AgNW network, which may greatly reduce operational complexity.